Hi everybody!
I'm still investigating on the shutterbug, to find a possible sequence of events ALWAYS triggering the problem.
I'd like just to add some more info here, maybe it's useful to somebody.
Shutterbug present, deleted ML folders, *.bin, *.fir.
Installed latest TL, turned on, bug present.
Removed lens, take photo, turn off, turn on, bug present.

Then I tried something else;
Unflagged "bootdisk" and "eos_develop" with EosCard 1.40
Turn on, no TL running, shutterbug present.
Remove lens, take photo, turn off, turn on, shutterbug!
Removed card.
Camera works perfectly without card.
Low level card format, flagged Eos_develop and bootdisk copy TL files, turn on camera, shutterbug present.
Removed battery, battery in place, turn on camera, bug present.
Reset lens and camera settings, camera works.
Switch power, bug present.
Today it seems impossible to take a picture with TL.
Hope it helps!
Ciao to everybody
Stefano